Lower Production Costs with Aseptic Filling
The demand for aseptically packaged products is constantly growing. Everyone wants to lower their production costs while minimizing their impact on the environment. We can help you do that. Our Aseptic PET/HDPE Filling System is the first aseptic rotary system approved by the FDA. It can lower your production costs by utilizing thinner wall containers while maintaining aseptic conditions up to an industry leading 156 hours, minimizing system downtime.
Aseptic Filling Systems differ from conventional filling systems by keeping the entire process in a sterilized chamber. This reduces the risk of contamination in your product. It also uses ambient fill temperatures that allow for the use of thinner containers resulting in lower environmental impact and production costs. The product is filled in an aseptic chamber, in turn, extending the product shelf life and eliminating the need for refrigeration, therefore, not requiring cold distribution channels.
Want to see our aseptic in action?
Why Choose Shibuya Hoppmann?- No spoilage detected in over 15 billion bottles produced on Shibuya Aseptic Filling Systems to date
- Shibuya can maintain an aseptic environment inside the aseptic chambers for up to 156 consecutive hours minimizing downtime
- Compensation routines implemented in the filling process equating to industry leading fill accuracy
- Multiple successful FDA approved installs
- New Electron Beam technology is a proven innovation and provides our customers with an option to eliminate the chemical sterilant and reduce water consumption at the same time being environmentally sustainable
- Shortest lead times in the industry
- Neck handling in the critical fill area to ensure container feed stability and enable quick changeover
- Servo capper provides 100% feedback on each capping head
- Fully automated CIP/SIP of the product pathway as well as automatic chamber/equipment cleaning and sterilization
- Short installation, commissioning and validation periods
- Shibuya will provide custom turnkey systems and provide after sales service originating from our various locations in the US
Benefits of An Aseptic System- Allows for the use of thinner containers which equates to savings on material costs, lower environmental impact and quick return on investment
- Eliminates the need for cold distribution channels
- Longer product shelf life
- Less flavor loss
- Elimination of preservatives
- More bottle design freedom due to ambient filling
Aseptic Electron Beam Rotary Filler System
We are excited to
introduce our Electron Beam technology and the environmental impact it will
have in the industry. Chemicals and water are not required for the EB
sterilization of PET bottles leading to huge cost savings and a sustainable
technology. This system is designed to eliminate microorganisms on all surfaces
of PET bottles through irradiation with a beam of high-energy electrons. The
injection of accelerated electrons onto the PET bottles has provided highly
reliable and effective sterilization results. Advantages over conventional sterilization methods: - Reduction of CO2 emissions
- Water not required for sterilization
- Reduction of running costs
- Smaller footprint
|   E Beam Application Sheet (PDF - 430KB) |
Versatile Modular Bottling System
Shibuya Hoppmann's new generation bottling system offers ultimate
flexibility with compact footprint. System is based upon an adjustable
"V" block gripper conveyor to contain and transport bottles during
filling operations. Modular units perform various functions such as
robotic bottle placement in and out of conveyor, filling, servo-capping
modules for screw caps or pumps. Changeover can be as little as 5
minutes by a single operator when running the same cap on a different
size or shape bottle. Modular design allows future expansion of line
capability. Output rate varies by fill volume (60 bpm for 500ml bottle)
up to 160 bpm for smaller size bottles. Optional modules available
include Air Rinse, CIP, Auto size changeover, as well as other capping
styles such as press on and plug. This system is ideally suited for
filling operations requiring multiple bottle, formula, and closure style
changes, or Contract Packagers who require the ultimate in line
flexibility. VBS Brochure (PDF - 6.34MB) Liquid Filling LinesWe have provided complete systems including cleaning, filling and packaging systems, for syringes, ampoules, vials and ophthalmic solution containers (eye drops).
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